New Generation Biomass Conversion Facility

One process three products

Carbon, Biochar, Activated Carbon

Technicial Specifications

EXPLANATION	Model/Units	BKC-2	BKC-4	BKC-6	BKC-8	BKC-10	BKC-12
ANNUAL RAW CONSUMPTION CAPACITY (**~humidity 10%)	Ton/year	5.760	11.880	23.760	36.000	54.000	72.000
** The production capacity was defined based on the characteristics of these nutshells from Samsun, Turkey. Different plant parameters may apply to other raw materials.

Production time p.a.(technical maximum operating time)	[Hours]	8.160	8.160	8.160	8.160	8.160	8.160
Production time p.a.(operating hours)	[Hours]	7.200	7.200	7.200	7.200	7.200	7.200
Operator	[Qty]	Depends on the Material handling (1-3 Operator per day)
Maintenance time (main)	[Hours]	200	200	200	200	200	200
Maintenance time (frequent small maintenance, inspections etc.)	[Hours]	100	100	100	100	100	100
One unit / hour loading capacity	[kg/Hour]	400	825	1.650	1.250	1.875	2.500
Annual Activated Carbon Production Capacity	[Ton/Year]	1.000	2.000	4.000	6.000	9.000	12.000
Number of biomass loading units	[Unit]	2	2	2	4	4	4
Annual Biochar Production Capacity	[Ton/Year]	2.304	4.752	9.504	14.400	21.600	28.800
Number of combustion chamber units	[Unit]	2	2	2	4	4	4
Combustion chamber internal volume	[m³]	10	20	35	25	40	50
Number of chimneys	[Unit]	2	2	2	4	4	4
Total flue gas flow (Biochar production)	[ kg/hour]	3.120	6.400	12.870	19.500	29.250	39.000
Total flue gas flow (Activated carbon production)	[kg/hour]	3.600	7.425	14.850	22.500	33.750	45.000
Chimney inside Diameter before recuperator (insulation will be made outside this diameter)	[mm]	500	650	900	800	1.000	1.100
Number of carbonization units	[Unit]	2	2	2	4	4	4
Number of activation units	[Unit]	2	2	2	4	4	4
carbonization capacity	[Ton/day]	8	16	32	48	72	96
Activation capacity	[Ton/day]	3	7	13	20	30	40
Number of recuperators	[Unit]	1	2	2	3	3	4
* Recuperator capacity for hot air (No electricity generation) for 1 unit	[kcal/hour]	750.000	1.400.000	2.800.000	2.100.000	3.200.000	4.250.000
* Recuperator capacity for hot air (No electricity generation)	[kW]	872	3.256	6.513	7.327	11.165	19.771
* Recuperator capacity for hot air (No electricity generation)	[kWh]	0	0	0	0	0	0
* Annual Energy Recuperation (No electricity generation)	[MWh]	0	0	0	0	0	0
* Recuperator heating surface area	[m²]	65	125	215	175	250	350
Cooling Tower Capacity	[kcal/hour]	75.000	100.000	200.000	250.000	400.000	500.000
Cooling Tower Capacity	[kW]	87	116	233	291	465	582
Cooling Tower Energy	[kWh]	0	0	0	0	0	0
Cooling Tower Energy	[MWh]	0	0	0	0	0	0
Cooling Tower engine power	[kw]	2	4	6	8	10	12


EXPLANATION	Model/Units	BKC-2	BKC-4	BKC-6	BKC-8	BKC-10	BKC-12
ANNUAL RAW CONSUMPTION CAPACITY (~humidity 10%)	Ton/year	5.760	11.880	23.760	36.000	54.000	72.000

Steam capacity produced by steam boiler in activated carbon production (for 1 unit)	[kg/hour]	550	1.100	2.200	3.000	4.500	6.000
Saturated Steam outlet temperature in Activated Carbon production (at 16 bar pressure)	[°C]	204	204	204	204	204	204
Boiler energy capacity in activated carbon production (for 1 unit)	[kcal/hour]	450.000	750.000	1.500.000	1.150.000	1.700.000	2.275.000
Boiler capacity in activated carbon production	[kW]	1.047	1.745	3.489	5.350	7.908	10.583
Boiler energy in activated carbon production	[kWh]	0	0	0	0	0	0
Boiler energy in activated carbon production	[MWh]	0	0	0	0	0	0
Turbine electricity generation capacity in activated carbon production (for 1 unit)	[kWhe]	125	225	500	350	550	700
Annual electricity generation (total for the facility) 300 days a year and 24 hours at full capacity	[kWhe]	1.800.000	3.240.000	7.200.000	10.080.000	15.840.000	20.160.000
Turbine electricity generation capacity in biochar production (for 1 unit)	[kWhe]	100	180	400	280	440	560
Annual electricity generation (total for the facility) 300 days a year and 24 hours at full capacity	[kWhe]	1.440.000	2.592.000	5.760.000	8.064.000	12.672.000	16.128.000
Facility layout dimensions	Width x Length x Height	The equipment dimension is jointly designed with the customer.
Facility settlement volume cubic m³	[ m³]
Total installed engine power of the system	conceptual phase.

Note :
* If electricity is produced by the steam turbine, the above recuperator capacities will change. It will decrease to smaller capacities.

Our Difference

EXPLANATION	BKC	Other
Availability of Different Raw Materials	Yes	No
Critical Movable Equipment Exposed to Heat	None	Available
Material Movement	Natural flow by gravity	Forced flow with rotational motion
Thermal Insulation	Perfect	Normal
Products	Carbon, Biochar, Activated Carbon	Activated Carbon
Maintenance	Easy	Hard
Process Heat Utilization	Available	None
Risk of Technical Failures	Very low	High
Energy Efficiency	Perfect	Poor
Product Quality	Perfect	Normal
Carbon Content	Adjustable	Stable

Solutions

The new generation systems we produce are superior to their peers in terms of energy efficiency and technology. Our systems can meet all heat energy needs with their own heat energy without the need for external energy. Three different high quality products (Carbon, Activated Carbon and Biochar) can be obtained from a single plant. It is possible to generate electricity from the waste heat of the plant. All kinds of biomass can be used as raw material for production.

Our facilities can receive carbon certificate.

New Generation Biomass Conversion Facility

Technicial Specifications

Our Difference

Solutions

Areas of Application

BKC Machinery

30 Years

Contact information